Motor Insulation

Automotive customers look to us for a variety of spiral-wound, heat-shrinkable, plastic combination tubes. The primary function of such tubes is to provide the electrical, mechanical, thermal, and environmental insulation necessary to protect the electrical connections in motors.

A more-complete list of applications for our automotive insulation products would include ...

  • electric motor armature shaft spacers/insulators
  • battery cable protectors
  • heat shield dielectric barriers
  • lead wire insulation
  • coil forms (for starters/alternators)
  • wire splice insulation
  • slot insulators/liners

Our motor insulation tubes are made of a specially bonded and  spiral-wound polyester, polyamide, polyimide formulation.

Sizes:

  • ID: .026" to 2.000"
  • Wall Thicknesses: .0015" to .012"
  • Lengths: up to 36.000"

Types:

  • NS (No Shrink) polyester outside/HS (Heat Shrink) polyester inside - HS polyester inside shrinks around the splice protecting the connection with an air pocket
  • NS polyester outside/Nomex® and HS polyester inside - thermal upgrade (155° C), plus cut-through protection
  • HS polyester outside/extruded polyethylene tube inside - designed as a lower-cost alternative to a heavy-wall (.012") all HS tube
  • HS polyester outside/extruded Zytel (nylon) inside - provides superior cut-through protection

The noteworthy features of our insulation tubes include ...

  • low extractable levels - below 2% - making them ideal for hermetic applications (air conditioners, refrigerators, etc.)
  • ability to resist cut-through at splice connections
  • ability to resist wear from abrasion due to vibration on crossover and lead-wire insulation

For more information on the materials, applications, and benefits of our motor insulation products, review and download our PDF Bulletin #S-19. Then contact PPG.